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Experience
- Developed schedules, controlled budgets, supervised personnel, and enforced safety and company policies.
- Conducted site inspections, resolved issues, ensured quality compliance, and maintained thorough documentation and reporting.
- Regularly communicated project status and ensured all permits and licenses were current.
Business or Sector
- Renewables energy
- Furniture
- Automotive Turbocharger Technology
Skills and Responsibilities
- Leadership and management of large teams (400+ employees)
- Workforce development and performance management
- Cross-functional team coordination and collaboration
- Monitor and report production KPIs (Overall Equipment Effectiveness, Scrap Cost, Idle Time, Turnover, Performance)
- Develop and maintain comprehensive quality control procedures and standards for all processes within the organization
- Conduct regular audits and inspections to identify areas for improvement and ensure compliance with quality standards and regulations
- Collaborate with cross-functional teams to identify root causes of quality issues and implement corrective and preventive actions
- Lead the implementation of advanced quality methodologies such as Statistical Process Control (SPC) and Failure Mode and Effects Analysis (FMEA) to proactively identify and mitigate potential quality risks
- Establish and monitor key performance indicators (KPIs) related to process quality, such as first-pass yield, defect rate, and cycle time, to drive continuous improvement initiatives
- Develop and deliver quality training programs for employees to ensure understanding and adherence to quality standards and procedures
- Drive supplier quality improvement initiatives, including supplier audits, corrective action plans, and performance evaluations, to enhance overall product quality and reliability
- Stay informed about industry trends, regulatory changes, and emerging technologies related to quality management, and implement best practices accordingly
Professional Experience
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GARRETT MOTION ROMANIA SRL, Iuliu Maniu Bucharest
- Process Quality Manager (June 2021 - April 2022)
- Coordinator Production Manager (February 2020 - May 2021)
- Leadership and management of large teams (700+ employees)
- Ensure manufacturing availability and achieve daily production plan
- Organize and drive product quality improvement meetings
- Implement new projects and technologies in production area
- Use document management systems for quality documentation, statistical analysis tools, Minitab, Root cause analysis tools, Whys, Fishbone diagram, 5WHY, 8D, and Deep Drill analysis
- Update and maintain PFMEA product documentation
- Optimize production processes for WC and sink manufacturing to meet quality standards and production targets
- Implement quality control measures to ensure that WC and sink products meet regulatory standards and customer specifications
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Villeroy & Boch S.A Lugoj Romania
- Exercised full operational and financial control of the plant, with P&L ownership for a budget exceeding €1 billion in all group, driving cost efficiency, profitability, and performance across all business units
- Monitored and optimized critical production KPIs, including Overall Equipment Effectiveness (OEE), scrap rates, idle time, staff turnover, and production efficiency, achieving measurable performance gains
- Designed and executed Lean Manufacturing initiatives, resulting in streamlined workflows, reduced waste, improved cycle times, and significant productivity increases
- Led the development and implementation of comprehensive training and upskilling programs to enhance technical capabilities, increase employee engagement, and reduce onboarding time for new hires
- Collaborated closely with the procurement department to negotiate supplier contracts, implement cost-saving strategies, and ensure a stable and efficient supply of raw materials with minimal waste
- Enforced strict compliance with quality assurance systems (IATF 16949, ISO 9001) and occupational health and safety standards, conducting regular audits, safety drills, and process reviews
- Successfully sustained operational output and workforce morale during a challenging factory relocation to Petroșani — a region lacking industrial infrastructure or prior development planning
- Maintained high levels of customer satisfaction and delivery performance by developing strategic, trust-based partnerships with major German OEMs including Volkswagen, Mercedes-Benz, BMW, and Audi
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EBS-electric-group, Deva
- Site Manager (April 2022 - May 2023)
- Analyzing production data to identify trends and areas for improvement
- Managing inventory levels of raw materials and finished goods to minimize stock outs and excess inventory
- Implementing safety protocols and procedures to ensure a safe working environment for all employees
- Ensuring line feeding with correct components and materials
- Setting Saurer machine and building PPAP parts
- Create supplier claims for non-conforming materials - track and close supplier claims
- Coordinate maintenance department
- Organizing team buildings and other team motivating events
- Testing new operators and distribution on various roles
- Ensuring design compliance at start of each production shift
- Responsible for product Quality insurance and for actions to improve this aspect
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S.C Inter Spitizen S.R.L, Lugoj Romania
- Companies in the Textile Industry sector (June 1998 - January 2012)
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S.C Autoliv S.R.L, Lugoj Romania
- Process Engineer
- Drawing RFQ (Request For Quotation) for new projects
- Perform Feasibility Studies and TTA for any new change or new project
- Lead Line Design Workshop with colleagues from America, Mexico, Germany, France, and Poland - which defines the design of the Process
- Established Process Flow Chart and register in database PLM
- Risk analysis on each operation by making FMEA
- Provides support for working instructions and Man Machine Diagram - MMD
- Creating Bill of Material structure in Enterprise Resource Planning – ERP system, Consummation and Production Line - Structure creation in Movex ERP system
- Validation of Manufacturing Processes (AS403)
- Engineering Change Request – ECR creation and implementation for serial project
- Offer support during Change Control Board - CCB meetings
- Preparing PPAP documents for NPI and product transfer
- Setting production line for PPAP parts production
- Perform 5WHY, 8D
- Perform Deep Drill analysis to obtain production process improvements
- Collaborates with Low Cost Automation - LCA department for test equipment implementation on production line
- Choosing and placing order request for production line equipment
- Implementation of Manufacturing Production Standard - MPS and update Yokoten Matrix
- Provides support for line transfers
- Rise Capital Expenditure - Capex for new projects and production lines spending
- Send master data request for new part numbers in Movex ERP system
- Prototype feasibility for new products - ensuring the product has zero customer complaints from early development phase
- Gather all involved persons from all departments, in case of PPAP or production urgent issues
- Develop testing equipment requirements for NPI
- Ensure testing procedure of all SC and CC features from drawing – define together with quality team testing methods
Education and Training
- European Dragan University, Lugoj, Romania
- Master Industrial Engineering, Aurel Vlaicu University, Arad, Romania
- Finance and economy studies
Languages
- English
- Italian
- Spanish
- German
- French
Other Skills
- Experienced operations executive with over 20 years in the manufacturing industry, including extensive leadership in automotive electronics, quality management, and continuous improvement
- Full P&L & Budget Responsibility
- Automotive Electronics Manufacturing (IATF 16949)
- German OEM Collaboration (VW, BMW, MB, Audi)
- Lean, 5S, Six Sigma, SPC, FMEA, PPAP, 8D
- OEE / Scrap / Idle Time / Turnover Analysis
- ERP & MES Systems (Movex, SAP)
- Leadership of +2,000 Employees
- Plant Relocation & Change Management
- EHS & Quality Compliance
Interests
- Fitness
- Kickboxing
Driving Licence
- Category A and B.
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